Discover the step-by-step process of how our ISO 14404:2024 compliant system transforms your blast furnace operations through data-driven insights and AI-powered optimization.
Our system follows a structured approach to deliver measurable improvements in efficiency, cost reduction, and environmental performance.
Connect & Gather
Analyze & Validate
Optimize & Predict
Recommend & Implement
Explore each step of our optimization workflow in detail.
Our system seamlessly connects to your existing control systems and sensors to gather real-time operational data from all aspects of your blast furnace operations.
Continuous data collection from PLCs, DCS, and sensors with millisecond precision.
Compatible with OPC UA, MODBUS, PROFIBUS, and other industrial protocols.
Enterprise-grade security with encryption and authentication protocols.
Flexible deployment options to meet your security and infrastructure requirements.
Raw data is processed, cleaned, and validated to ensure accuracy and reliability before being used for analysis and optimization.
Automated filtering of outliers, noise, and erroneous measurements.
Comprehensive data quality checks and validation against operational limits.
Calculation of key performance indicators and derived parameters.
Secure storage of historical data for trend analysis and machine learning.
Advanced machine learning algorithms analyze the processed data to identify optimization opportunities and generate actionable recommendations.
Predictive models for process behavior, quality prediction, and anomaly detection.
Balancing competing objectives like cost, efficiency, and environmental impact.
Early warning system for process deviations and equipment issues.
Comparison against historical performance and industry best practices.
Clear, actionable recommendations are presented to operators through an intuitive interface, with tracking of implementation and results.
Specific, actionable suggestions for process parameter adjustments.
Intuitive visualization of current status, trends, and recommendations.
Generation of compliance reports and performance summaries.
Feedback loop for refining models based on implementation results.
Our modular architecture ensures scalability, reliability, and seamless integration with your existing systems.
Direct connection to field instruments and sensors
Support for industrial communication protocols
High-performance time-series data storage
Real-time data validation and calculation
Machine learning models and optimization algorithms
ISO 14404:2024 compliant calculations
Real-time visualization and monitoring
Multi-level notifications and escalation
Automated compliance and performance reporting
See how raw data is transformed into actionable intelligence through our sophisticated data pipeline.
See how different users interact with the system to achieve their specific objectives.
Real-time monitoring and implementation of optimization recommendations
Performance monitoring, reporting, and strategic decision support
System configuration, model tuning, and advanced analytics
Experience firsthand how our optimization system can transform your blast furnace operations.