Optimize Your Blast Furnace Operations with ISO 14404:2024 Compliance

Our advanced advisory control system helps steel manufacturers reduce carbon emissions, improve efficiency, and maximize productivity through real-time monitoring and AI-powered optimization.

Comprehensive Blast Furnace Optimization

Our ISO-compliant system provides end-to-end monitoring and advisory capabilities for modern steel production facilities.

Real-Time Monitoring

Continuously track key performance indicators and process parameters with millisecond precision.

  • Live process data visualization
  • Automated anomaly detection
  • Historical trend analysis
  • Multi-furnace monitoring

AI-Powered Advisory Controls

Receive intelligent recommendations to optimize furnace operations and reduce variability.

  • Predictive maintenance alerts
  • Optimal parameter suggestions
  • Energy efficiency optimization
  • Quality improvement guidance

Carbon Analytics & Reporting

Monitor, analyze, and report carbon emissions in compliance with ISO 14404:2024 standards.

  • Real-time carbon footprint tracking
  • Automated compliance reporting
  • Carbon reduction strategies
  • Environmental impact assessment

Process Optimization

Maximize efficiency and productivity through advanced process control algorithms.

  • Burden distribution optimization
  • Hot blast temperature control
  • PCI rate optimization
  • Slag composition management

Mass & Energy Balance

Maintain precise control over material inputs and energy consumption for optimal operations.

  • Real-time mass balance calculations
  • Energy efficiency monitoring
  • Material flow optimization
  • Waste reduction analysis

Comprehensive Reporting

Generate detailed reports for management, regulatory compliance, and operational analysis.

  • Customizable report templates
  • Automated report generation
  • Export to multiple formats
  • Historical performance comparison

Key Benefits for Your Operations

Our system delivers measurable improvements across all aspects of blast furnace operations.

Cost Reduction

Reduce operational costs by optimizing raw material usage and energy consumption.

Increased Efficiency

Improve overall equipment effectiveness and productivity through data-driven insights.

Emissions Reduction

Lower carbon footprint and environmental impact while maintaining production targets.

Regulatory Compliance

Ensure full compliance with ISO 14404:2024 and other environmental standards.

How Our System Works

A seamless integration process that delivers value from day one.

1

Data Integration

Connect to your existing control systems and sensors to gather real-time operational data from your blast furnace and related processes.

2

Analysis & Modeling

Our advanced algorithms process the data to create digital twins and predictive models of your furnace operations.

3

Advisory Generation

The system generates actionable recommendations to optimize parameters like RAR, PCI rates, hot blast temperature, and burden distribution.

4

Implementation & Monitoring

Operators implement the recommendations while the system continuously monitors results and adjusts suggestions in real-time.

Experience Our Powerful Dashboard

Get real-time insights into your blast furnace operations with our intuitive, feature-rich dashboard designed for operators and managers.

Blast Furnace #1 - Operations Dashboard
Hot Metal Temperature
2.3%
1487°C
Carbon Emissions
1.8%
1.42 tCO₂/tHM
PCI Rate
0.7%
142 kg/tHM
Hot Blast Temperature
0.4%
1156°C
Launch Dashboard